European standard SS stainless steel pipe production line and pipe making machine tandard Tube Making Machine
We are professional manufacturer of pipe making machine and slitting line and cut to length line for steel coils.
European standard SS stainless steel pipe production line and pipe making machine
Welded pipe making machine
Pipe wall thickness: 0.5-5.0mm
Pipe outside diameter: 8-219mm
Brief introduction:
Stainless Steel Pipe Welding Machines are designed to form steel strips into round, square or retangle pipes or special section tubes mostly for ornamental or industrial purpose.The pipes for industrial use require a finer inner surface leveling than for ornametal use.FOT steel pipe mills are designed and fabricated in accordance with industry-defined standards.
With improved metallurgy and welding process,the benifits of welded pipe have diminished the use of seamless tubes in many fields such as stair railing, drinking water pipes, food hygiene tubes,auto exhaust pipes,heat exchanger etc.
Characteristics: Continuous production, efficient, less waste of material, full automation, easy operation, precision and high yielding.
Process:
Uncoiling → Shearing and butt-welding → Leveling → Forming → Welding → Grinding → Straightening → Sizing → saw cutting → Collecting
Line composition:
1. Decoiler
2. Shearing and butt-welding machine (prepared by the customer)
3. Forming and welding machine
4. Grinding machine
5. Straightening and sizing frame
6. Cutting machine
7. Run out table
Line speed: 1-8m/min
Argon arc welder is used for pipe wall thickness under 3mm.
Plasma welder will be used for welding pipes with wall more than 3mm in thickness
Technical parameters:
Model | Horizonal axis diameter (mm) | Vertical axis diameter (mm) | Pipe diameter (mm) | Pipe wall thickness (mm) | Main motor power(Double drive) | Line size |
FOT-40 | 40 | 25 | 8-51 | 0.5-2.0 | Front 7.5 KW | 29m×1.5m |
FOT-50 | 50 | 30 | 25-63 | 0.5-3.0 | Front 11KW | 32m×1.5m |
FOT-60 | 60 | 40 | 50-114 | 0.6-3.5 | Front 15 KW | 35m×1.8m |
FOT-80 | 80 | 50 | 89-168 | 1.0-4.5 | Front 18.5 KW | 40m×2.5m |
FOT-100 | 100 | 60 | 114-219 | 1.0-5.0 | Front 22 KW | 43m×3.0m |
SS Industrial stainless steel pipe making machine:
Quotation#20170325 for HF Tube Mill
ItemOne. Model, Quantity and Price.
Model Unit
EXWFoshan
Unit Price
(USD)
Qty
Amount
(USD)
Remark
ZP-28 HF
Tube Making
Machine
set 98,500.00 1 98,500.00
Diameter: Ф19-32mm
Thickness: 0.4-1.5mm
Speed:30-80m/min
CNC flying friction saw
Shearing & butt welding
machine
Cage loop
ZP-60 HF
Tube Making
Machine
set 149,000.00 1 149,000.00
Diameter: Ф32-90mm
Thickness:0.8-2.0mm
Speed:10-70m/min
CNC flying friction saw
Shearing & butt welding
machine
Cage loop
ZP-76 HF
Tube Making
Machine
set 245,000.00 1 245,000.00
Diameter: Ф63-114mm
Thickness:1.0-3.0mm
Speed: 10-60m/min
CNC flying friction saw
Shearing & butt welding
machine
Cage loop
Solid state
H.F welder
set 42,500.00 1 42,500.00 150kw(ZP-28 model)
Solid state
H.F welder
set 49,800.00 1 49,800.00 200kw(ZP-60 model)
Solid state
H.F welder
set 81,000.00 1 81,000.00 300kw(ZP-76 model)
Roller Sets ton 7,800/ton Cr12 Material
Total Amount (USD)
ItemTwo. Main parameter for the tube mill:
Summary
The mill is intended for manufacturing of round pipe of Φ19mm-Φ114mm with
thickness of 0.4mm–3.0mm from cold-rolled and hot-rolled coil strip by means of
unclosed tubular blank with its subsequent welding into tube, edge heating by
means of solid state high-frequency welder, longitudinal seam welding in rolls of
tube welding machine, cooling, further sizing or shaping and on-stream cutting of
endless tube in measured lengths.
Finished product will be of round, square or rectangular pipe.
The technical flow of the production line
{SteelTape} →→ Un-coiler →→ Strip-head Cutter and welder →→
Spiral accumulator →→ Forming section(Flattening unit +Main driving unit
+Forming unit +Guide unit +High frequency induction welding unit +squeeze
roller) →→ De-burr frame →→Cooling unit →→ Sizing unit and straightener →→
Flying saw under computer-control →→ Run-out table
Basic conditions:
a) Steel Pipe Specification
1. Round Pipe diameter: Φ19mm-Φ114mm
Pipe Thickness: 0.4-3.0mm
2.Pipe Length: 6.0m-12.0m
3. Length Tolerance: 0-6mm
b) SteelTape Specification
1. Material:Hot roll coil (HRC) and cold roll coil (CRC) (δb≤500Mpa, δs≤235Mpa)
2. Steel Tape: Inner diameter: Φ450-Φ550mm
Outer diameter: Max.Φ1600mm
Strip steel width: 58-360mm
Strip steel thickness: 0.4-3.0mm
The maximum weight: 2.0 ton
c) Electric installed capacity: appro. 700KW
d) Cooling water
1. Reservoir for High Frequency equipment: 20 m³, one set
2. Reservoir for circulating cooling water: 15 m³, one set
e) Production capacity
Annual output: 15,000 ton, according to the yearly working days、daily working
hours and the products.
f) Staffing
Eight people in total: one for uncoiler, one for strip-head cutter and welder
(spiral accumulator), one for host control, one for flying saw, two for run-out
table. one is for the machine commissioning, one for electrical commissioning.
g) Size of the whole line: appro. 80m x 8m
A .ZP-28model Equipment makeup andmain parameters of single unit:
1. Double-head un-coiler
• Max Load: 1.5Ton
• Coil Inside Diameter: 58 mm – 100 mm
• Coil Outside Diameter: Max.1500 mm
• Hydraulic Manderel Expansion
• Expansion Stroke Range: 450 mm – 550 mm
• Manderel Rotation: Manual
2. Flattening and Leveling Machine:
• The function of this part is to separating the front head
of steel strip on the Uncoiler also reversed bending the
steel coil head to adjusting its character of inner curl.
Steel strip will enter into the flattening machine by
dynamic rubber roll.
• Flattening machine equipped with one set of pinch roll
device and five roll leveling device, there is one pairs
centering device in front and behind it.
Cage loop Accumulator: 1 set
– Feeding speed: Max.200m/min
– Storing capacity: 400meter
Forming & sizing section
1.1 Forming mill consists of:
– Driven stand: 7 sets (Horizontal)
– Driven stand shaft: Φ45mm
– Side roll stand: 8 sets (Vertical)
– Side roll stand shaft: Φ30mm
– Gear box & universal joint: 7sets
– Material of gear box: cast steel
– Main DC motor: 55kW 1 set
Welding section
1.1 Welding section consist of:
– Seam guide unit: 1 set
– Squeeze stand: 3 rollers
– De-burr frame: 1 set (2 heads)
– Horizontal unit for seam ironing: 2 rollers
1.2 Cooling section
– Cooling trough: 1 set
– Cooling trough length: 2.0 m
1.3 150KW solid statehigh frequency welder, Rectifier cabinet, Inverter cabinet,
transformer, worktop, wind and water cooling system
CNC flying friction saw
1.1Structure: fixed length computer-controlled cutting
Usage:(1)Determine the location of the pipe fixed-length, rapid start-up the cut-off
equipment and the line speed synchronous
(2)Maintain cutting device synchronized with the line speed, Cut off the body moves
and cut off the steel pipe
(3)Rapid reduction
Control method: AC
Drive:Computer-controlled DC motor through reduction gearbox transmission pinion
and rack drive to the saw car
Cutting way:Friction heat of metal cutting
Sawing clamping device: The former saw a group of block clamping
The maximum running speed of the vehicle:70 m/min
Cutting diameter:φ19~φ32mm
Cutting tube wall thickness:≤1.5mm
Cutting speed:Max15 /min Cutting tolerance:±2 mm
Fixed length:4~6m
The specification of the saw blade:φ350mm×32mm×2mm
Cutting motor:11KW
Tracking motor:7.5KW
Run-out table.
1.1 Run-out system consists of:
-Roller conveyer 8meter (including packing box)
-Reversed pneumatically
-Pushed pneumatically
Note: Advised user’s necessary accessories
1 Mechanical equipment flooring area(Length x width):40m×4.0m
2
High frequency electric flooring area(Length x width): 6m × 4m(If the height of
workshop crane beam is more than 4.5m, the high frequency can be putted on the
shelf made by channel steel and board)
3 Unit foundation(Construct according to the seller’s foundation drawing)
4
Power supply: The connecting lines from main power source to high frequency
room, units, and high frequency outside with units.
5 Gas supply: Air compressor(1M³/min)
6
Water supply: Units water pool(20M ³ ) 1 set, 2 inch self-priming pump 1
set(discharge is more than 25m)
7 Order several flying saw blade(according to the provided specification)
8 Induction coil( φ 8 × 1 copper tube made by yourself). Order magnetic rods
according to the tube specification
B.ZP-60model Equipmentmakeup and main parameters of single unit:
1. Double-head un-coiler
• Max Load: 2Ton
• Coil Inside Diameter: 100 mm – 300 mm
• Coil Outside Diameter: Max.1500 mm
• Hydraulic Manderel Expansion
• Expansion Stroke Range: 450 mm – 550 mm
• Manderel Rotation: Manual
2. Flattening and Leveling Machine:
• The function of this part is to separating the front head
of steel strip on the Uncoiler also reversed bending the
steel coil head to adjusting its character of inner curl.
Steel strip will enter into the flattening machine by
dynamic rubber roll.
• Flattening machine equipped with one set of pinch roll
device and five roll leveling device, there is one pairs
centering device in front and behind it.
Cage loop Accumulator: 1 set
– Feeding speed: Max.200m/min
– Storing capacity: 400meter
Forming & sizing section
1.1 Forming mill consists of:
– Driven stand: 7 sets (Horizontal)
– Driven stand shaft: Φ60mm
– Side roll stand: 8 sets (Vertical)
– Side roll stand shaft: Φ40mm
– Gear box & universal joint: 7sets
– Material of gear box: cast steel
– Main DC motor: 160kW 1 set
Welding section
1.1 Welding section consist of:
– Seam guide unit: 1 set
– Squeeze stand: 3 rollers
– De-burr frame: 1 set (2 heads)
– Horizontal unit for seam ironing: 2 rollers
1.2 Cooling section
– Cooling trough: 1 set
– Cooling trough length: 4.0 m
1.3 200KW solid statehigh frequency welder, Rectifier cabinet, Inverter cabinet,
transformer, worktop, wind and water cooling system
CNC flying friction saw
1.1Structure: fixed length computer-controlled cutting
Usage:(1)Determine the location of the pipe fixed-length, rapid start-up the cut-off
equipment and the line speed synchronous
(2)Maintain cutting device synchronized with the line speed, Cut off the body moves
and cut off the steel pipe
(3)Rapid reduction
Control method: AC
Drive:Computer-controlled DC motor through reduction gearbox transmission pinion
and rack drive to the saw car
Cutting way:Friction heat of metal cutting
Sawing clamping device: The former saw a group of block clamping
The maximum running speed of the vehicle:70 m/min
Cutting diameter:φ32~φ90mm
Cutting tube wall thickness:≤2.0mm
Cutting speed:Max15 /min Cutting tolerance:±2 mm
Fixed length:4~6m
The specification of the saw blade:φ600mm×70mm×2.5mm
Cutting motor:22KW
Tracking motor:18.5KW
Run-out table.
1.1 Run-out system consists of:
-Roller conveyer 9 meter (including packing box)
-Reversed pneumatically
-Pushed pneumatically
Note: Advised user’s necessary accessories
1 Mechanical equipment flooring area(Length x width):45m×5.0m
2
High frequency electric flooring area(Length x width): 6m × 4m(If the height of
workshop crane beam is more than 4.5m, the high frequency can be putted on the
shelf made by channel steel and board)
3 Unit foundation(Construct according to the seller’s foundation drawing)
4
Power supply: The connecting lines from main power source to high frequency
room, units, and high frequency outside with units.
5 Gas supply: Air compressor(1M³/min)
6 Water supply: Units water pool(20M ³ ) 1 set, 2 inch self-priming pump 1
set(discharge is more than 25m)
7 Order several flying saw blade(according to the provided specification)
8 Induction coil( φ 10 × 1 copper tube made by yourself). Order magnetic rods
according to the tube specification
C.ZP-76model Equipmentmakeup andmain parameters of single unit:
1. Double-head un-coiler
• Max Load: 3Ton
• Coil Inside Diameter: 180 mm – 360 mm
• Coil Outside Diameter: Max.1500 mm
• Hydraulic Manderel Expansion
• Expansion Stroke Range: 450 mm – 550 mm
• Manderel Rotation: Manual
2. Flattening and Leveling Machine:
• The function of this part is to separating the front head
of steel strip on the Uncoiler also reversed bending the
steel coil head to adjusting its character of inner curl.
Steel strip will enter into the flattening machine by
dynamic rubber roll.
• Flattening machine equipped with one set of pinch roll
device and five roll leveling device, there is one pairs
centering device in front and behind it.
Cage loop Accumulator: 1 set
– Feeding speed: Max.200m/min
– Storing capacity: 400meter
Forming & sizing section
1.1 Forming mill consists of:
– Driven stand: 7 sets (Horizontal)
– Driven stand shaft: Φ80mm
– Side roll stand: 8 sets (Vertical)
– Side roll stand shaft: Φ50mm
– Gear box & universal joint: 7sets
– Material of gear box: cast steel
– Main DC motor: 90kW 2set
Welding section
1.1 Welding section consist of:
– Seam guide unit: 1 set
– Squeeze stand: 3 rollers
– De-burr frame: 1 set (2 heads)
– Horizontal unit for seam ironing: 2 rollers
1.2 Cooling section
– Cooling trough: 1 set
– Cooling trough length: 6.0 m
1.3 300KW solid statehigh frequency welder, Rectifier cabinet, Inverter cabinet,
transformer, worktop, wind and water cooling system
CNC flying friction saw
1.1Structure: fixed length computer-controlled cutting
Usage:(1)Determine the location of the pipe fixed-length, rapid start-up the cut-off
equipment and the line speed synchronous
(2)Maintain cutting device synchronized with the line speed, Cut off the body moves
and cut off the steel pipe
(3)Rapid reduction
Control method: AC
Drive:Computer-controlled DC motor through reduction gearbox transmission pinion
and rack drive to the saw car
Cutting way:Friction heat of metal cutting
Sawing clamping device: The former saw a group of block clamping
The maximum running speed of the vehicle:70 m/min
Cutting diameter:φ63~φ114mm
Cutting tube wall thickness:≤3.0mm
Cutting speed:Max15 /min Cutting tolerance:±2 mm
Fixed length:4~6m
The specification of the saw blade:φ600mm×70mm×2.5mm
Cutting motor:22KW
Tracking motor:18.5KW
Run-out table.
1.1 Run-out system consists of:
-Roller conveyer 9 meter (including packing box)
-Reversed pneumatically
-Pushed pneumatically
Note: Advised user’s necessary accessories
1 Mechanical equipment flooring area(Length x width):80m×8.0m
2
High frequency electric flooring area(Length x width): 6m × 4m(If the height of
workshop crane beam is more than 4.5m, the high frequency can be putted on the
shelf made by channel steel and board)
3 Unit foundation(Construct according to the seller’s foundation drawing)
4
Power supply: The connecting lines from main power source to high frequency
room, units, and high frequency outside with units.
5 Gas supply: Air compressor(1M³/min)
6 Water supply: Units water pool(20M ³ ) 1 set, 2 inch self-priming pump 1
set(discharge is more than 25m)
7 Order several flying saw blade(according to the provided specification)
8 Induction coil( φ 10 × 1 copper tube made by yourself). Order magnetic rods
according to the tube specification
8. Rollers
1.1 Forming and sizing Rollers material
– Material: Cr12
– Hardness: 60 HRC +/-2
ItemThree. Delivery place: Foshan factory, China.
ItemFour. Terms of payment: 40%TT in deposit, 60%TT before shipment.
ItemFive. Delivery time: After receiving deposit, the production will begin and
delivery time is 120 days.
ItemSix.Warranty:
1. Seller provides one year limited warranty on equipment.
ItemSeven. Terms of acceptance and the Installation and debugging.
1. Installation place: .
2. The seller will be in charge of installation, the buyer should bear the costs of
lodging and food and round-trip expenses for the seller.
3. Labor charge for 100USD/Person/day.
- Contact Us:
- Skype ID: far_spelet
- Email:far_spelet@163.com
- Cell:+8618317310037
732 total views, 2 views today
Evie Dulac –
good